Flat Bottom Pouches for Premium Endurance Gel Product Lines
Premium endurance gel brands targeting specialty sports retailers need packaging with elevated structural presence that communicates quality before the first squeeze. Our flat bottom pouches deliver a rigid, box-like silhouette with deep side gussets that accommodate multi-count gel assortments, limited-edition flavor sets, and gift-ready race-day packs without seal stress at the corners.
The high-barrier co-extruded film protects delicate flavor profiles and functional ingredients from oxidation, while the water-resistant ultra-matte finish supports dense nutritional panels, athlete endorsements, and bold performance graphics. Ideal for brands launching premium gel portfolios, event-exclusive flavors, and curated endurance nutrition collections with retail-ready polish.
Key Points
- Rigid flat-bottom box structure for premium shelf presence
- Deep side gussets for multi-count gel assortments
- High-barrier co-extruded film against oxidation
- Water-resistant ultra-matte performance branding
- Ideal for premium endurance and limited-edition gel lines
- Custom printing available from 200 pcs
Typical Structure
- PET / PE (standard)
- PET / VMPET / PE (enhanced barrier)
- PET / AL / PE (high barrier for electrolyte and functional gels)
Sizes We Commonly Produce
- 30g / 32g (1 oz)
- 40g / 60ml (2 fl oz)
- 90g / 100ml
- Custom sizes available based on your fill volume
Closure Options
- Tear notch
- Corner or center spout with screw cap
- Resealable zipper (multi-pack formats)
Lead Time
- Production: 10–15 days
- Delivery: 7–14 working days (DDP available)